Alinco DR-135 User Manual

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DR-135 / DR-235 / DR-435
Service Manual
CONTENTS
SPECIFICATIONS
GENERAL ........................................................................................ 2
TRANSMITTER ................................................................................ 2
RECEIVER ....................................................................................... 2
CIRCUIT DESCRIPTION DR-135
1) Receiver System (DR-135) ........................................................... 3, 4
2) Transmitter System (DR-135) ....................................................... 4, 5
3) PLL Synthesizer Circuit (DR-135) ................................................. 5, 6
4) Receiver System (DR-235) ........................................................... 6, 7
5) Transmitter System (DR-235) ....................................................... 7, 8
6) PLL Synthesizer Circuit (DR-235) ................................................. 8, 9
7) Receiver System (DR-435) ......................................................... 9, 10
8) Transmitter System (DR-435) ......................................................... 10
9) PLL Synthesizer Circuit (DR-435) ................................................... 11
10) CPU and Peripheral Circuits(DR-135 DR-235 DR-435) ............. 11,12
11) Power Supply Circuit ....................................................................... 13
12) M3826M8269GP (XA0818) ....................................................... 14~16
SEMICONDUCTOR DATA
1) M5218FP (XA0068) ........................................................................ 17
2) NJM7808FA (XA0102) .................................................................... 17
3) TC4S66F (XA0115) ........................................................................ 17
4) TK10930VTL (XA0223) .................................................................. 18
5) BU4052BF (XA0236) ...................................................................... 19
6) TC4W53FU (XA0348) .................................................................... 19
7) M64076GP (XA0352) ..................................................................... 20
8) LA4425A (XA0410) ......................................................................... 21
9) M67746 (XA0412) .......................................................................... 21
10) M68729 (XA0591) .......................................................................... 22
11) M57788 (XA0077A) ........................................................................ 23
12) mPC2710T (XA0449) ..................................................................... 24
13) NJM2902 (XA0596) ........................................................................ 24
14) 24LC32A (XA0604) ........................................................................ 25
15) S-80845ALMP-EA9-T2 (XA0620) ................................................... 25
16) L88MS05TLL (XA0675) .................................................................. 25
17) AN8010M (XA0119) ....................................................................... 26
18) TK10489M (XA0314) ...................................................................... 26
19) Transistor, Diode, and LED Ontline Drawings .................................. 27
20) LCD Connection (TTR3626UPFDHN) ........................................... 28
EXPLODED VIEW
1) Top and Front View ......................................................................... 29
2) Bottom View .................................................................................... 30
3) LCD Assembly ................................................................................ 31
PARTS LIST
CPU ..........................................................................................32, 33
Main Unit(DR-135) .................................................................... 33~36
Main Unit(DR-235) .................................................................... 36~39
VCO Unit(DR-235) ......................................................................... 39
Main Unit(DR-435) .......................................................................... 42
VCO Unit(DR-435) ......................................................................... 42
Mechanical Parts ............................................................................ 43
Packing Parts ................................................................................. 43
ACCESSORIES.............................................................................. 43
ACCESSORIES(SCREW SET) ...................................................... 43
TNC(EJ41U) .................................................................................. 44
TNC (EJ41U) Packing Parts ........................................................... 45
DR-135 ADJUSTMENT
1) Adjustment Spot ............................................................................ 46
2) VCO and RX Adjustment Specification ........................................... 47
3) Tx Adjustment Specification ............................................................ 47
4) Rx Test Specification ....................................................................... 48
5) Tx Test Specification ....................................................................... 49
DR-235 ADJUSTMENT
1) Adjustment Spot ............................................................................ 50
2) VCO and RX Adjustment Specification ........................................... 51
3) Tx Adjustment Specification ............................................................ 51
4) Rx Test Specification ....................................................................... 52
5) Tx Test Specification ....................................................................... 53
DR-435 ADJUSTMENT
1) Adjustment Spot ............................................................................ 54
2) VCO and RX Adjustment Specification ........................................... 55
3) Tx Adjustment Specification ............................................................ 55
4) Rx Test Specification ....................................................................... 56
5) Tx Test Specification ....................................................................... 57
PC BOARD VIEW
1) CPU Unit Side A ............................................................................. 58
2) CPU Unit Side B ............................................................................. 58
3) Main Unit Side A DR-135 (UP 0400B) ............................................. 59
4) Main Unit Side B DR-135 (UP 0400B) ............................................. 59
5) Main Unit Side A DR-235 (UP 0414) ............................................... 60
6) Main Unit Side B DR-235 (UP 0414) ............................................... 60
7) Main Unit Side A DR-435 (UP 0415) ............................................... 61
8) Main Unit Side B DR-435 (UP 0415) ............................................... 61
9) Tnc Unit Side A (UP 0402) (DR-135TP only) .................................. 62
10) Tnc Unit Side B (UP 0402) (DR-135TP only) .................................. 62
SCHEMATIC DIAGRAM
1) CPU Unit DR-135 / DR-235 / DR-435 ............................................. 63
2) Main Unit DR-135 ........................................................................... 64
3) Main Unit DR-235 ........................................................................... 65
4) Main Unit DR-435 ........................................................................... 66
5) TNC Unit (DR-135TP only) ............................................................. 67
BLOCK DIAGRAM
1) DR-135 ........................................................................................... 68
2) DR-235 ........................................................................................... 69
3) DR-435 ........................................................................................... 70
ALINCO,INC.
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1 2 3 4 5 6 ... 70 71

Summary of Contents

Page 1 - DR-135 / DR-235 / DR-435

DR-135 / DR-235 / DR-435Service ManualCONTENTSSPECIFICATIONSGENERAL ...

Page 2 - SPECIFICATIONS

105. Squelch CircuitThe detected output which is outputted from the pin 11 of IC108 is inputted topin 13 of IC108 after it was been amplified by IC10

Page 3 - 1) Receiver System (DR-135)

119) PLL Synthesizer Circuit (DR-435)1. PLLThe dividing ratio is obtained by sending data from the CPU (IC1) to pin 2 andsending clock pulses to pin

Page 4 - 6. AIR Band Reception(T only)

122. Dimmer CircuitThe dimmer circuit makes the output of pin 13 of CPU (IC1) into "H" level at setmode, so that Q9 and Q3 will turn ON to

Page 5

1311) Power Supply CircuitWhen power supply is ON, there is a "L" signal being inputted to pin 39 (PSW) of CPU which enablesthe CPU to work

Page 6 - 4) Receiver System (DR-235)

1412) M3826M8L269GP (XA0818)CPUTerminal Connection(TOP VIEW)269

Page 7 - 4. Audio Circuit

15No. Pin Name Function I/O PU Logic Description1 P67/AN7 SMT I - A/D S-meter input2 P66/AN6 SQL I - A/D Noise level input for squelch3 P65/AN5

Page 8

16No. Pin Name Function I/O PU Logic Description56 P06/SEG32 S32 O - -57 P05/SEG31 S31 O - -58 P04/SEG30 S30 O - -59 P03/SEG29 S29 O - -60 P02/SEG28

Page 9 - 7) Receiver System (DR-435)

17SEMICONDUCTOR DATA1) M5218FP (XA0068)Power Supply PlusOutput 2Inverting Input 2Non Inverting Input 28765Output 1Inverting Input 1Non Inverting Input

Page 10 - 3. APC Circuit

184) TK10930VTL (XA0223)Parameter Symbol Ratings UnitSupply voltage Vcc max 10

Page 11

195) BU4052BF (XA0236)Analog Multiplexer/Demultiplexer6) TC4W53FU (XA0348)Control inputON channelINHLLHALH*ch0ch1NONE* Don't CareFunction TableM

Page 12

2SPECIFICATIONS General Frequency coverage DR-135 DR-235 DR-435118.000 ~ 135.995MHz (AM RX) 216.000 ~ 279.995MHz (RX) 350.000 ~ 511.995MHz (RX)136.0

Page 13 - 11) Power Supply Circuit

207) M64076GP (XA0352)Equivalent CircuitDual PLL SynthesizerParameter Symbol Condition Min.

Page 14 - (TOP VIEW)

218) LA4425A (XA0410)4+++12345Input1000F2.2F1000 F13.2VVccSP12534Vcc=13.2V RL=4 Po =5W Gain= 45dBLA44255W Audio Power AmplifiersTest Circuit9) M67746

Page 15

2210) M68729 (XA0591)M68729GND (FIN)512435Rating Symbol Ratings UnitParameterSupply voltage Vcc 17 VTotal current Icc 10 AInput power Pin(max) 600 mWO

Page 16

2311) M57788M (XA0077)

Page 17 - SEMICONDUCTOR DATA

2412)µµµµµPC2710T (XA0449)1000p1000p1000p50502, 3, 5146L: 20.5T. 2mml.D. 0.25UEWIN OUTVccGNDGNDInputOutputGNDVccTop ViewTest CircuitRF AmplifierParame

Page 18 - Narrow Band FM IF IC

2514) 24LC32A (XA0604)A0A1A2Vss SDASCLWPVccNameFunctionVssGroundA0..A2User Configurable Chip SelectsSDASerial Address/Data I/OSCLSerial ClockWP Write

Page 19 - 6) TC4W53FU (XA0348)

2617) AN8010M (XA0119)312AN8010MVin Vout0.33µF10µFCAOutput Common InputTest CircuitVoltage RegulatorAN8010M18) TK10489M (XA0314)20 19 18 17 16 15 14 1

Page 20 - Dual PLL Synthesizer

2719) Transistor, Diode, and LED Outline DrawingsAT1K52GSDXGGSDJPCBEFRCBECBEQYCBEV12HQG1 G2DSTop View2SC4245XT0125HBCBE2SC4226XT0141R24CBE3SK184SXE001

Page 21 - 5W Audio Power Amplifiers

2820) LCD Connection (TTR3626UPFDHN)SEG32SEG31SEG30SEG29SEG28SEG27SEG26SEG25SEG24SEG23SEG22SEG21SEG20SEG19SEG18SEG17SEG16SEG15SEG14SEG13SEG12SEG11SEG

Page 22 - 10) M68729 (XA0591)

29EXPLODED VIEW1) Top and Front ViewAA0050DR-135 : DP0127DR-235 : DP0135DR-435 : DP0136FG0273T. E. TA KZ0105TG. EG. TAG KZ0120NK0073NK0072AV

Page 23 - 11) M57788M (XA0077)

3CIRCUIT DESCRIPTION DR-135/DR-235/DR-4351) Receiver System (DR-135)The receiver system is a double superheterodyne system with a 21.7 MHz first IF a

Page 24 - Pin Assignment

302) Bottom ViewFF0015AE0029AA0050AV0006UA0037YAV0006AZ0042UE0401YZ0131UX1251AW0001AV0006AV0006ST0065ES0017FG0320 (DR-135 / 435 only)UX1047ST0066TG003

Page 25

313) LCD AssemblyFF0017NUT (UE0035)FM0034FG0305CPU BOARDST0064EL0049TL0024DG0037TL0023NUTST0068

Page 26 - Voltage Regulator

32PARTS LISTRef.QtyNo.DR-135 DR-235 DR-435C1CU3111 Chip C. C1608JB1C104KT-N 1 1 1C2CU3111 Chip C. C1608JB1C104KT-N 1 1 1C3CU3049 Chip C. C1608JB1E153K

Page 27 - Top View

33Ref.QtyNo.DR-135 DR-235 DR-435SW1UU0015Z Switch EVQPPXA25 1 1 1SW2UU0015Z Switch EVQPPXA25 1 1 1SW3UU0015Z Switch EVQPPXA25 1 1 1SW4UU0015Z Switch E

Page 28

34Ref.QtyNo.DR-135 DR-235 DR-435C263CE0100 Electrolytic C. 16MV 22UW 1C264CU3031 Chip C. C1608JB1H471KT-AS 1C265CU3035 Chip C. C1608JB1H102KT-AS 1C266

Page 29 - EXPLODED VIEW

35Ref.QtyNo.DR-135 DR-235 DR-435Q133XU0131 Chip Transistor DTC114EUA T106 1Q134XT0124 Chip Transistor 2SC4215-Y(TE85L) 1Q135XT0124 Chip Transistor 2SC

Page 30 - 2) Bottom View

36Ref.QtyNo.DR-135 DR-235 DR-435R279RK3046 Chip R. MCR03EZHJ472 1R280RK3058 Chip R. MCR03EZHJ473 1R281RK3041 Chip R. MCR03EZHJ182 1R282RK3050 Chip R.

Page 31 - 3) LCD Assembly

37Ref.QtyNo.DR-135 DR-235 DR-435C211CU3003 Chip C. C1608CH1H020CT-AS 1C212CE0364 Electrolytic C. 16MV 47SWB+TS 1C213CU3035 Chip C. C1608JB1H102KT-AS 1

Page 32 - PARTS LIST

38Ref.QtyNo.DR-135 DR-235 DR-435Q128XU0131 Chip Transistor DTC114EUA T106 1Q129XU0148 Chip Transistor DTC144EUA T106 1Q130XU0112 Chip Transistor DTA11

Page 33 - Main Unit (DR-135)

39Ref.QtyNo.DR-135 DR-235 DR-435R295RK3038 Chip R. MCR03EZHJ102 1R297RK3050 Chip R. MCR03EZHJ103 1R303RK3057 Chip R. MCR03EZHJ393 1R304RK3057 Chip R.

Page 34 - DR-135 DR-235 DR-435

45. Squelch CircuitThe detected output which is outputted from the pin 12 of IC108 is inputted topin 19 of IC108 after it was been amplified by IC104

Page 35

40Ref.QtyNo.DR-135 DR-235 DR-435C167CU3035 Chip C. C1608JB1H102KT-AS 1C169CU3035 Chip C. C1608JB1H102KT-AS 1C170CU3016 Chip C. C1608CH1H270JT-AS 1C173

Page 36 - Main Unit (DR-235)

41Ref.QtyNo.DR-135 DR-235 DR-435L118QKA95D Coil MR3.0 9.5T 0.6 1L119QC0059 Chip Inductor NL322522T-022JA 1L120QC0059 Chip Inductor NL322522T-022JA 1Q1

Page 37

42Ref.QtyNo.DR-135 DR-235 DR-435R259RK3050 Chip R. MCR03EZHJ103 1R260RK3054 Chip R. MCR03EZHJ223 1R261RK3054 Chip R. MCR03EZHJ223 1R262RK3069 Chip R.

Page 38

43Ref.QtyNo.DR-135 DR-235 DR-435ST0065 SP Holder DR135 1 1 1ST0066 SP FITTING DR135 1 1 1TG0034 SP Himelon DR135 1 1 1UE0258 ANT Connector FM-M.D.R-(4

Page 39 - Main Unit (DR-435)

44Ref.No. Parts No. Description Parts Name QtyBAT1 ED0006 Battery BR2032 1F2 1C1 CS0408 Chip Tantal 6MCM156MATER 1C2 CS0408 Chip Tantal 6MCM156MATER 1

Page 40

45Ref.No. Parts No. Description Parts Name QtyFD0001 Floppy-Disc (WIN2HD) 1FF0034 VELCRO B 1FG0040 Cushion 1HK0487 Package Item Carton EJ41U 1HP0029 P

Page 41

46DR-135 ADJUSTMENT1) Adjustment Spot Power Supply Voltage 13.8 V Output of SSG is all EMF indication If without instruction, WIDE mode

Page 42 - Mechanical Parts

472) VCO and RX Adjustment SpecificationITEMAdjustment Frequency 145.90MHz TX MAIN TC101 Adjust so that Tx Frequency becomes within 145.90MHz±100Hz

Page 43 - ACCESSORIES (SCREW SET)

484) Rx Test SpecificationTEST ITEM CONDITION ADJ STANDARD TEST STANDARD NOTE 136.05MHz 146.05MHz 173.95MHz Less than -7dBu Less than -8dBu Less t

Page 44 - TNC (EJ41U)

495) Tx Test SpecificationTEST ITEM CONDITION ADJ STANDARD TEST STANDARD NOTE TX Output HI POWER 136.00MHz 144.00MHz 146.00MHz 148.00MHz 173.99MHz

Page 45 - TNC (EJ41U) Packing Parts

52. Power Amplifier CircuitThe transmitted signal is oscillated by the VCO, amplified by the drive amplifier(IC112) and younger amplifier (Q115), and

Page 46 - DR-135 ADJUSTMENT

50DR-235 ADJUSTMENT1) Adjustment Spot Power Supply Voltage 13.8 V Output of SSG is all EMF indication If without instruction, WIDE mode

Page 47

512) VCO and RX Adjustment SpecificationITEM CONDITION UNIT Adjustment Frequency 224.90MHz TX MAIN TC101 Adjust so that Tx Frequency becomes with

Page 48 - 4) Rx Test Specification

524) Rx Test SpecificationTEST ITEM CONDITION ADJ STANDARD TEST STANDARD NOTE 216.05MHz 223.50MHz 250.05MHz Less than -7dBu Less than -8dBu Less t

Page 49 - 5) Tx Test Specification

535) Tx Test SpecificationTEST ITEM CONDITION ADJ STANDARD TEST STANDARD NOTE TX Output HI POWER 222.00MHz 223.50MHz 224.99MHz 25±1W 25±1W 25±1W 2

Page 50 - DR-235 ADJUSTMENT

54DR-435 ADJUSTMENT1) Adjustment Spot Power Supply Voltage 13.8 V Output of SSG is all EMF indication If without instruction, WIDE mode

Page 51

552) VCO and RX Adjustment SpecificationAdjustment Frequency 439.00MHz TX MAIN TC101 Adjust so that Tx Frequency becomes within 439.00MHz±100Hz VCO

Page 52

564) Rx Test SpecificationTEST ITEM CONDITION ADJ STANDARD TEST STANDARD NOTE 350.05MHz 430.05MHz 440.05MHz 450.05MHz 511.95MHz Less than -1dBu L

Page 53

575) Tx Test SpecificationTEST ITEM CONDITION ADJ STANDARD TEST STANDARD NOTE TX Output HI POWER 430.00MHz 440.00MHz 450.00MHz 35±1W 35±3W 35±3W

Page 54 - DR-435 ADJUSTMENT

58PC BOARD VIEW1) CPU Unit Side A DR-135 (UP 0400B) DR-235 (UP 0414) DR-435 (UP 0415)2) CPU Unit Side B DR-135 (UP 0400B) DR-235 (UP 0414) DR-435

Page 55

593) MAIN Unit Side A DR-135 (UP 0400B) 4) MAIN Unit Side B DR-135 (UP 0400B)

Page 56

65. VCO CircuitA Colpitts oscillation circuit driven by Q131 directly oscillates the desired frequency.The frequency control voltage determined in th

Page 57

605) MAIN Unit Side A DR-235 (UP 0414)VCO Unit Side AVCO Unit Side B6) MAIN Unit Side B DR-235 (UP 0414)

Page 58 - PC BOARD VIEW

617) MAIN Unit Side A DR-435 (UP 0415)VCO Unit Side AVCO Unit Side B8) MAIN Unit Side B DR-435 (UP 0415)

Page 59

629) TNC Unit Side A (UP 0402) (DR-135TP only)OPTION unit (EJ41U)10) TNC Unit Side B (UP 0402) (DR-135TP only)

Page 60 - VCO Unit Side B

63SCHMATIC DIAGRAM1) CPU Unit DR-135 / DR-235 / DR-435DR135 T, TG DR135 E, EG DR135 TA, TAG DR235 T, TG DR435 T, TG DR435 E, EG R2 R13 R15 R16 JP3 NC

Page 61

642) MAIN Unit DR-1355.0V1.1V12.2V0V600mVp-p300mVp-p300mVp-p300mVp-p300mVp-p7.6V600mVp-p3.5Vp-p100mVp-p500mVp-p7.8V3.2V0.6V4.4V0V300mVp-p4.9V4.9V4.5V1

Page 62 - OPTION unit (EJ41U)

653) MAIN Unit DR-235TOCN6OPTIONCN7TO CPUCN2TO CPUCN1TO OPTION

Page 63 - SCHMATIC DIAGRAM

664) MAIN Unit DR-435TO CPUTO OPTIONCN1TO CPUCN2TOCN6OPTIONCN7RX IN : 1KHz 3.5KHz/DEV 60dBuTX IN : 1KHz 4mVemf Hi Power

Page 64 - 2) MAIN Unit DR-135

675) TNC Unit (DR-135TP only) or optionCN6CN7TO MAIN CN107

Page 65 - 3) MAIN Unit DR-235

68BLOCK DIAGRAM1) DR-135

Page 67 - TO MAIN CN107

74. Audio CircuitThe audio signal from pin 12 of IC108 is amplified by the audio amplifier(IC104:A), and switched by the signal switch IC (IC111) and

Page 69 - 2) DR-235

Dealer/DistributorDJ-195Service ManualALINCO, INC.Head Office : “TWIN 21” MID Tower Building 25F1-61, 2-Chome, Shiromi, Chuo-ku, Osaka

Page 70 - 3) DR-435

82. Power Amplifier CircuitThe transmitted signal is oscillated by the VCO, amplified by the drive amplifier(IC112) and younger amplifier (Q115), and

Page 71 - Service Manual

95. VCO Circuit A Colpitts oscillation circuit driven by Q503 directly oscillates the desired frequency.The frequency control voltage determined in t

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